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Phosphate rock and common fertiliser salts

Using resourcesThe Haber process and fertilisers

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Industrial reason to choose sulfuric acid route

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Sulfuric acid route often uses cheaper reagents but produces gypsum, resulting in a lower-concentration fertiliser.

Key concepts

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Phosphate rock composition

Phosphate rock consists mainly of calcium phosphates, commonly written as Ca3(PO4)2. The phosphate anion (PO43−) supplies phosphorus, an essential macronutrient for plant growth. Natural rock is largely insoluble, so chemical treatment with acids converts phosphate into water-soluble forms that plants can absorb. Solubility determines usefulness as a fertiliser because only soluble phosphate is available to plants. The physical form of the rock and impurities influence the yield of soluble phosphate during treatment.

Reaction with nitric acid - calcium nitrate

Reaction of phosphate rock with nitric acid produces calcium nitrate, Ca(NO3)2, and phosphoric acid. The process supplies nitrogen in a soluble nitrate form that plants absorb readily. The nitrate salt functions as a nitrogen fertiliser rather than a phosphate-rich product. Cause → effect: Strong nitric acid reacts with calcium phosphate (insoluble) to form soluble calcium nitrate; soluble nitrate increases available nitrogen in soil while leaving phosphoric acid that can be processed further.

Reaction with sulfuric acid - single superphosphate

Reaction of phosphate rock with sulfuric acid produces single superphosphate (SSP). Single superphosphate consists mainly of water-soluble monocalcium phosphate (the useful phosphate) and calcium sulfate (gypsum) as an insoluble by-product. The gypsum acts as a filler and can improve soil structure in small amounts. Cause → effect: Sulfuric acid partially converts insoluble calcium phosphate to soluble monocalcium phosphate, creating a product that supplies phosphate to plants but includes gypsum, which dilutes the phosphate concentration.

Reaction with phosphoric acid - triple superphosphate

Reaction of phosphate rock with concentrated phosphoric acid produces triple superphosphate (TSP). Triple superphosphate contains a higher proportion of soluble phosphate (for example monocalcium phosphate) and therefore provides more phosphorus per mass than single superphosphate. The product is more concentrated because phosphoric acid introduces phosphate without producing large amounts of insoluble by-products. Cause → effect: Phosphoric acid converts the rock’s phosphate into a soluble phosphate salt with minimal formation of gypsum, so the final fertiliser contains a higher percentage of available phosphorus.

Practical and environmental limiting factors

Availability of phosphate rock limits large-scale production because phosphate rock is a finite natural resource. Acid concentration, impurity levels in the rock, and processing conditions influence yield and product purity. Cost and safety of handling strong acids affect industrial choice of route. Environmental effects influence selection of treatments: nitrate production increases risk of nitrate leaching, sulfates produce gypsum waste, and mining of phosphate rock causes habitat disruption. Recycling and efficient use of phosphorus reduce reliance on mined rock.

Key notes

Important points to keep in mind

Phosphate rock mainly contains insoluble calcium phosphate (Ca3(PO4)2).

Nitric acid treatment produces calcium nitrate, supplying nitrogen rather than concentrated phosphate.

Sulfuric acid treatment produces single superphosphate (SSP) and gypsum, giving a lower phosphate concentration.

Phosphoric acid treatment produces triple superphosphate (TSP), a more concentrated phosphate fertiliser.

Solubility of the resulting phosphate salt determines plant availability.

Impurities and acid concentration limit yield and influence product purity.

Gypsum forms as an insoluble by-product when sulfuric acid is used and reduces phosphate concentration.

Phosphate rock is a finite resource; recycling phosphorus reduces reliance on mined rock.

Choice of acid affects environmental risks such as nitrate leaching and waste production.

Industrial route selection balances cost, concentration of phosphate, and environmental controls.

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